11-29-2013: 2 hrs
Since I took the ring gear out for removing the plug, and I didn't mark the ring gear before removal. So I worried about messing up the clocking of the ring gear. Good thing is that there is "O" stamp on the ring gear, and there is "O" mark on one of the crankshaft flange holes. The marked hole is slightly larger than the rest of the holes so there is no way you can mess up the ring gear clocking. Prop clocking is a different issue. I spent some time reading about the prop clocking, the consensus is that engine doesn't care the prop clocking, but certain clocking effect more airframe vibration. What I did is to rotate the crankshaft to align the TC#1 mark on the front face of ring gear at 12 o'clock position, then installed the prop at about 1-7 o'clock position. Hope I will be lucky enough that don't have to re-clock it.
PS (12/2/13): I just realized by reading a thread in VAF that one of the bolt holes on prop is not counterbored, so it can only fit to one of the two positions (180 degree apart) that the crank flange bushing is not extruded out (the one with "O" mark, position F according to Lycoming service manul 1098H. or position C). I happened to installed the prop in a way that the uncounterbored hole is aligned with Position F which has a slightly larger bushing diameter, which is considered as correct installation
Backplate and doubler are primed and cleccoed together for riveting
Riveting is done
Clearance with prop hub is good. The hole without counterbore on the hub is marked
Crankshaft flange bushings are different at Position C and F. These two positions are marked
The fwd plug needs to be removed for C/S prop. This is how I did it. First I punched a hole using puncher
Then pried it open. Some oil flew out
More oil is out of the crankshaft
The plug is removed, more oil out
A shot of inside the crankshaft
The plug and oil from crankshaft
A hole on prop hub is stamped with "O" mark
A hole on crankshaft flange is marked with "O" mark, this hole will match the hole with "O" stamped on prop hub
Prop is insalled