Shawn Li's RV-7 Construction Log

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Empennage

Horizontal Stabilizer

04-05-2011: Ordered empennage kit

04-07-2011: Empennage kit arrived, kit is inventoried  - 3 hrs

04-08-2011: HS rear spar, lots of sanding and smoothing - 2.5 hrs

04-09-2011: HS rear spar  - 7 hrs

04-10-2011: HS rear spar, riveted the bracket/bearing assembly  - 1 hr

04-11-2011: HS front spar  - 2.5 hrs

04-12-2011: HS front spar  - 3 hrs

04-14-2011: Trimmed HS404  - 3 hrs

04-15-2011: Worked on HS ribs HS404, 405, 706, 707, 708 on the left side - 3 hrs

04-16-2011: Drilled HS404 and 405, de-vinyled left HS skin, - 2.5 hrs

04-17-2011: Repeat above step for right hand side HS - 6.5 hrs

04-18-2011: Deburred HS parts - 3 hrs

04-19-2011: Sanding HS part, boring! - 3hrs

04-20-2011: More sanding HS part, boring!! - 10hrs

04-21-2011: Deburred, cleaned and primed HS parts on left side - 3.5hrs

04-22-2011: Deburred, cleaned and primed HS parts on right side - 4hrs

04-23-2011: Finished priming, started riveting HS parts - 5hrs

04-24-2011: Riveted skin to inside ribs - 9 hrs

05-01-2011: Finished VS and HS. 4.5 hr for VS and 2 hrs for HS - 6.5 hrs

                                                                                                 Total Time for HS:  73.5 hrs

Vertical Stabilizer

04-25-2011: Deburred VS-808PP - 2 hrs

04-26-2011: Match drilled VS410PP, deburred VS ribs - 3.5 hrs

04-27-2011: Deburred and smoothed VS-704, final drilled skin/under-structure - 2 hrs

04-28-2011: Inside rivets inspected, riveted HS404, 405 and 702 together - 3hrs

04-29-2011: Dimpled VS803PP and countersunk VS808PP - 2 hrs

04-30-2011: Primed all VS parts, de-vinyled skin, clecoed VS together - 4 hrs

05-01-2011: Finished VS and HS. 4.5 hr for VS and 2 hrs for HS - 6.5 hrs

                                                                                Total Time for VS: 21 hrs

Rudder

05-03-2011: Started working on rudder stiffeners - 2 hrs

05-04-2011: Trimmed rudder stiffeners - 1.5 hrs

05-05-2011: Right hand side rudder stiffeners are final trimmed and primed - 3hrs

05-06-2011: Right rudder skin and stiffeners are deburred, dimpled, primed and riveted -3 hrs

05-07-2011: Left rudder skin and stiffeners are riveted. Started on rudder skeleton - 4 hrs

05-08-2011: Skeleton final drilled, skins fitted, rudder horn brace fabricated - 2.5 hrs

05-09-2011: Ordered wing kit, drilled the rudder horn brace R-719 -0.5 hr

05-10-2011: Fabricated bottom attaching strip R-918, deburring, edge smoothing - 2.5hrs

05-11-2011: Finished deburring, smoothing, rudder parts got primed. Skin dimpled - 3.5 hrs

05-12-2011:  Dimpled the rest of rudder parts, riveted rudder skeleton- 2.5 hrs

05-13-2011: Rivet couterbalance parts, and rudder skin - 4.5 hrs

05-14-2011: Riveted bottom rib and horn brace, glued trailing wedge using epoxy - 4 hrs

05-15-2011: Riveted trailing edge, rolled leading edge. Started elevator stiffeners - 5 hrs

                                                                                         Total Time for Rudder: 38.5 hrs

Elevator

05-16-2011: Final trim and edge prep elevator stiffeners, no pictures today - 1.5 hrs

05-17-2011: Continue working on elevator stiffeners, finished edge prep all stiffeners - 2 hrs

05-18-2011: Final drilled stiffeners to right elevator skin - 1 hr

05-19-2011: Deburred, de-vinyled, primed right skin, deburred right stiffeners - 1.5 hrs

05-20-2011: Prime stiffeners, dimple stiffeners and right skin - 1 hr

05-21-2011: Right elevator skeleton and countbalance structure, final bend skin - 4 hrs

05-22-2011: Disassembled right elevator, started deburring, dimpling - 2.5 hrs

05-23-2011: Edge prep, prime right elevator parts, started riveting right rudder - 4 hrs

05-24-2011: Finished riveting right elevator - 2 hrs

05-25-2011: Riveted the last 8 rivets on right elevator, started left elevator - 2.5 hrs

05-26-2011: Deburr left elevator skin and stiffeners, de-vinyle skin, no pictures - 1.5 hrs

05-27-2011: dimpled, primed left elevator stiffeners and skin - 1.5 hrs

05-28-2011: Riveted stiffeners and trim tab reinforcement plate to skin - 2 hrs

05-29-2011: Started working on left elevator skeleton - 1 hrs

05-31-2011: Counterbalance weight drilled, left elevator skeleton and skin clecoed -1.5 hrs

06-01-2011: Final drilled all left elevator parts, started deburring -2.5 hrs

06-02-2011: Deburred, dimpled and primed all left elevator parts. - 3 hrs

06-04-2011: Counterweight balance - 1 hr

06-05-2011: Bended the trim tab on the left elevator - 1 hr

06-06-2011: Clecoed the left elevator for riveting - 0.5 hr

06-09-2011: Riveted left elevator - 2 hrs

06-12-2011: Trim tab - 2.5 hrs

06-13-2011: Trim tab hinge- 2.5 hrs

06-14-2011: Fixed gap in left elevator L.E., rolled L.E. of right elevator -2.5 hrs

                                                            Total Hours for Elevators: 49.5 hrs

 

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